Enabling Progress in GEOLOGY AND MINING

Coke, Coal & Ore Characterization

Mineral Composition & Precious Metal

Environmental Assessment

The mining and geological sectors demand precise, reliable analytical tools to support mineral exploration, ore grading, process optimization, and environmental compliance. From early resource evaluation through to advanced metallurgical and petrographic analysis, accurate material characterization is essential for informed operational and economic decisions.

Key applications include elemental analysis of C, S, O, N, and H for ore quality and environmental risk; thermal testing to assess moisture content, particle size and shape analysis to improve grinding and recovery; porosity and surface area measurement for reservoir assessment and leaching performance; and high-precision sample preparation for microstructural investigation. 

Retsch offers high-quality milling, sieving, and sample preparation equipment, enabling accurate and reproducible analysis in mining workflows.

Carbolite: Carbolite designs precision furnaces for thermal analysis, ash fusibility, and ore reducibility testing, essential for mining and metallurgy.

ELTRA delivers robust elemental analyzers for determining carbon, sulphur, nitrogen, oxygen, and hydrogen in ores, coal, and other geological materials.

Microtrac specializes in particle size and shape analysis, supporting process optimization and efficiency in mineral processing

These workflows rely on both standardized (ASTM, ISO, DIN) and customized laboratory methods tailored to mining and geology.

Together, these techniques form a comprehensive toolkit for geological and mining laboratories, enabling everything from ore grade control and acid-rock drainage prediction to detailed drill-core investigations and reservoir characterization.

Il nostro team di esperti e professionisti vi aiuterà a trovare la soluzione perfetta!

Coke, Coal & Ore Characterization

Quality control of coal with elemental analyzers

Elemental characterization of coal is fundamental in geology and mining for determining the chemical composition. Knowing the content of key elements such as carbon, hydrogen, sulphur , nitrogen, oxygen is crucial for resource valuation, and process control in extractive metallurgy.

The purpose is also to assess the fuel value and environmental impact of coal. Carbon and hydrogen directly influence the calorific value (energy content); sulphur contributes to SO₂ emissions on combustion and must be controlled. These parameters inform whether a coal meets specifications for power generation or steelmaking, and they help in resource grading and mine planning.

Instruments operate according to ASTM/ISO methods (e.g. ASTM D5373 and ISO 29541 for C, H, N in coal and ASTM D4239 / ISO 19579 for sulphur  in coal). These standards ensure that the analyzers provide accurate, repeatable results in line with industry norms. For example, Eltra’s high-temperature CS-r analyzer yields sulphur results compliant with ISO 19579:2006 (Solid mineral fuels – Determination of sulphur  by IR spectrometry) and ASTM D4239 (Standard Test Method for sulphur  in Coal and Coke).

Also moisture content in coal is quite important determination done by Thermogravimetric Analysis (TGA), where the mass loss observed upon controlled heating corresponds to the evaporation of inherent and surface water, following standard methods such as ASTM D7582 or ISO 11722.

Standard Methods for elemental analysis on coal

Ultimate analysis of coal is standardized in both ISO and ASTM methods, sometimes referred to as “elemental analysis” or part of a coal’s “ultimate” properties. ASTM D5373 and ISO 29541 cover C, H, N by instrumental combustion; ASTM D4239 and ISO 19579 cover sulphur  by high-temperature combustion/IR detection. Industry literature emphasizes the importance of these measurements for coal grading.

For instance, hydrogen content contributes to water formation during combustion, reducing usable heat, so it’s directly tied to coal’s effective calorific value. Measuring these elements precisely with analyzers like Eltra’s ensures that mining operations and coal buyers have reliable data on fuel quality.

Sulphur Content in Ores (Mineral Grade and Acid-Drainage Potential)

Many metal ores (e.g. copper, lead, zinc ores) contain sulphur  as part of sulfide minerals (like pyrite, chalcopyrite, galena). Determining total sulphur in geological samples or concentrates is used both for grade estimation (since sulphur often correlates with metal content in sulfide ores) and for environmental assessment (predicting acid rock drainage from sulfide oxidation). 

For example, in copper mining, measuring sulphur in the ore can indirectly indicate copper grade because major copper minerals are copper-iron-sulfides – higher sulphur suggests more sulfide mineral content and thus potentially more copper.

Sulphur content for Resource evaluation

In exploration or processing, sulphur assays help estimate how much metal sulfide is present. Eltra notes that in copper ore used for concentrating production, one can indirectly determine copper content by measuring sulphur content. This is because a mineral like chalcopyrite (CuFeS₂) has a fixed Cu:S ratio; thus, sulphur analysis provides a quick proxy for copper.

Sulphur content for Environmental monitoring

Sulfide-rich waste rock or tailings can generate acid mine drainage when sulphur  oxidizes to sulfuric acid. Total sulphur  measurement (especially if speciation into pyritic sulphur is done) is used to calculate the potential acidity of rocks (e.g. acid-base accounting tests). High sulphur  flags materials that may need remediation or special handling to prevent acid drainage.

Determination with CS series

Sulphurin ores is typically measured by combustion-infrared analysis using a carbon/sulphur analyzer. The CS-series use induction furnaces capable of >2000 °C to combust geological samples (pulverized ore, concentrates, etc.) in an oxygen stream. Sulphur is oxidized to SO₂, which is quantified by IR detectors. The CS-i’s high furnace temperature ensures even stable sulfide minerals are fully oxidized. Large sample weights (e.g. 200–300 mg) can be used to improve representativity. The technique follows methods analogous to coal sulphur tests (ASTM D4239, ISO 19579) but applied to ore matrices – for instance, ISO 14869-1 (for soil/ore total sulfur via combustion) or methods within ASTM E1915 (a standard for analysis of metal-bearing ores) support IR combustion techniques. Results are often reported as %S, and when interpreting for grade, geochemists convert this to approximate % mineral or metal using known stoichiometries.

Regulators and researchers also rely on total sulphur measurements to compute the acid-producing potential of mine materials, often in conjunction with ABA (acid-base accounting) tests in environmental standards.

Proximate Analysis: Moisture, Ash, and Volatiles

Thermogravimetric analysis (TGA) in mining geology is often applied to proximate analysis of coal and coke – determining moisture content, volatile matter, and ash yield – as well as to similar measurements in other minerals (e.g. determining loss on ignition in ores or sediments). 

In a TGA-based proximate analysis, a sample is heated in a controlled program and weight changes are recorded to sequentially measure: moisture (mass loss at ~105 °C), volatiles (mass loss on heating to e.g. 900 °C in inert conditions), and ash (residue remaining after combustion in air at ~750–815 °C).

The purpose of proximate analysis is to quickly characterize fuel properties of coal:

  • Moisture affects handling and heating value.
  • Volatile matter influences combustion behavior and rank classification.
  • Ash yield indicates mineral impurity content and is used for pricing (ash is ballast that does not burn) and for design of boilers (high ash yields more residue).

In geology, similar weight-loss methods (often termed Loss on Ignition, LOI) are used to measure organic matter in soils or carbonates in rocks by seeing how much mass is lost on high-temperature ignition. For instance, LOI at 550 °C can estimate organic content in sediments, and LOI at 950 °C can quantify carbonate content by releasing CO₂. 

TGA can automate these determinations.

Standard Methods for Thermogravimetric Analysis

TGA methods follow ASTM D7582 / ISO 11722 which allow automated thermogravimetric determination of these parameters. Thermostep is noted to measure moisture, ash, volatiles in coal, coke, or ore fully automatically. This approach is standard-compliant and yields results equivalent to other traditional methods, but with higher throughput. 

The importance of these measurements is codified in international standards. 

ISO 17246

 defines coal proximate analysis parameters and ISO 11722 / ASTM D7582 provide the method for TGA. By automating LOI-type analyses, even geological materials like laterite or bauxite (to measure combined water) or limestone (to measure CO₂ loss) can be analyzed with precision. 

Loss on Ignition (LOI) and Ash Content Determination

LOI is a simple but informative test: it quantifies the total volatile or combustible portion of a sample. In mining:

  • For soils and sediments, LOI gives a quick estimate of organic matter, important for understanding soil fertility or sediment composition. 
  • For bauxite and iron ores, LOI indicates combined water (goethite to hematite conversion releases water) or CO₂ (in carbonates) which affects processing (e.g., high LOI in iron ore means more mass loss in a blast furnace). Standards for iron ore sometimes include LOI in the technical specification.
  • In cement and limestone mining, LOI can reflect purity (a high LOI in limestone means lots of calcite that will decompose).
  • For coal and coke, ash LOI tests measure how much solid residue remains (which affects handling of coal combustion residuals in power plants)

Overall, LOI helps in material characterization, quality control, and suitability assessment for various industrial processes. For instance, an iron ore’s LOI (due to goethite dehydration) can influence its sintering behavior; a coal’s ash LOI indicates how much residue a boiler will have to deal with.

Loss on ignition refers to the measurement of weight loss when a sample is heated to a specified high temperature, causing volatile components to burn off or decompose. In geology and mining, LOI tests are used for:

  • Determining organic matter or moisture in soil, sediments, and waste. For example, heating a sediment sample to 550 °C for several hours will burn off organic matter; the percent weight loss indicates organic content. Similarly, heating at 105 °C might measure moisture (loss on drying).
  • Measuring carbonate content in rocks or cement raw materials. Heating a limestone or cement sample to ~950 °C will decompose carbonates (e.g. CaCO₃ → CaO + CO₂↑), so the weight loss corresponds to CO₂ released, which can be back-calculated to carbonate content.

Standard Methods for LOI

There are numerous standards methods for LOI depending on material:

  • ASTM D7348 covers LOI for solid combustion residues (e.g. fly ash, which is analogous to ore in technique).
  • ASTM D2974 (for soils) uses LOI at 550 °C for organic matter in peat and soil.
  • ISO 11536 (iron ores — method for LOI) defines how to measure loss mass in iron ores by ignition at 1000 °C.
  • ASTM C25 (for limestone) and ASTM C114 (for cement) include LOI as part of the chemical analysis.

Carbolite  furnaces can cover all different needing.

Ash Fusibility Testing of Coal

Coal ash fusibility tests determine the temperatures at which coal ash transforms, mining labs and coal quality laboratories routinely measure ash fusibility to predict how a coal’s ash will behave in boilers or gasifiers. The test produces characteristic temperatures: IDT (Initial Deformation Temp), ST (Softening or Shrinking Temp), HT (Hemispherical Temp), and FT (Fluid or Flow Temp) . 

The purpose of the test is to ensure operational safety and efficiency in coal utilization. Different coal produces ashes that melt at different temperatures depending on their mineral composition (high iron or alkali content lowers ash melting point, for example). Power plants often specify that the ash fusibility temperatures must exceed the furnace operating temperature to avoid slagging. 

The ash fusibility test involves preparing a pellet or cone of coal ash (per a standard procedure, coal is ashed at a set temperature, then the ash is molded into a cone). This cone is then heated in a specialized furnace with observation. The Carbolite CAF G5 ash fusibility furnace is an example designed for this test. Key aspects:

  • It heats up to 1600 °C and can be realized with an inert atmosphere option. Is it also possible to set up the furnace heating in a reducing atmosphere as well, to simulate boiler conditions.
  • A camera system continuously observes the shape of the ash cone. The furnace’s software records images or video, and the temperatures at which the ash cone first deforms (starts rounding or melting), forms a hemisphere, and completely flows are noted. The automatic image capture allows technicians to review the test later instead of watching the furnace continuously.
  • The furnace conforms to multiple standards: e.g. ISO 540:2008, ASTM D1857/D1857M – 18, DIN 51730, and corresponding ISO/TS for alternative fuels. These standards define the ash fusibility test method and how to report results.
  • The sample is typically heated at a controlled rate (e.g. 8 °C/min) until deformation is observed.

By using a furnace like Carbolite’s, mining labs can deliver precise ash fusion temperature data. The inclusion of automatic image recording in the CAF G5 is a notable advancement – it prevents human error in missing an endpoint and provides a record for quality assurance. Additionally, the furnace can test biomass or waste-derived fuel ashes (with some modifications), indicating its flexibility beyond coal. 

Process Control and Quality Assurance in Mineral Treatment

Iron Ore Reducibility Test

Reducibility of iron ore is a measure of how easily an iron ore can be reduced (oxygen removed) to metallic iron, under conditions resembling a blast furnace. The standard test (ISO 4695:2015) involves reacting iron ore pellets or sinter with reducing gas at high temperature and measuring the rate and extent of weight loss (as oxygen is stripped away). The result is typically expressed as a Reduction Index (% reduction at a certain time) or as a rate. 

Mining and metallurgical labs perform this test to evaluate different iron ore sources for blast furnace performance – ores that reduce readily will require less fuel and lead to higher efficiency.

This test is crucial for blast furnace feedstock evaluation.

A highly reducible ore will contribute to lower coke consumption in the blast furnace and potentially higher productivity. 

If an ore has poor reducibility, it may not be fully reduced in the shaft, leading to lower metallization or more energy needed in the hearth, or it may affect the furnace permeability (because reduction causes expansion or disintegration which can be problematic).

When developing beneficiation processes or comparing lump ore vs. pellets, reducibility is one metric for quality. Pellet manufacturers also track reducibility as quality control, since additives or firing conditions can change it.

The Carbolite Gero IOR (Iron Ore Reducibility) furnace is designed for this test, accommodating the sample basket and providing a controlled gas environment and temperature profile. It likely includes a built-in balance to automatically record weight change, similar to TGA but on a larger scale. 

The IOR furnace can be equipped to run tests in parallel or sequence through automated control of gas and temperature.

Test procedure:

  • Typically, a sample of sized ore (like 10mm pellets or sinter pieces) is placed in a reaction tube furnace.
  • The furnace is heated to around 900 °C (ISO 4695 specifies 950 °C) in a flowing reducing gas (usually CO + N₂ or H₂/CO mixtures) for a defined period. 
  • The sample is weighed intermittently or continuously to determine how much oxygen (mass) has been removed at intervals.

By performing the standard reducibility test, mining labs can provide valuable information to downstream users (steel mills). A higher reducibility index is generally favorable: it can be a selling point for an ore product. 

On the other hand, extremely fast reduction can cause other issues (ore breaking apart too quickly, etc.), so the full picture involves multiple tests. Nonetheless, reducibility is a key metric, and Carbolite’s equipment ensures it’s measured under standardized conditions for comparability. 

The data from such tests help in geometallurgical modeling of how an ore will perform in a furnace, bridging the gap between geological characteristics and industrial performance.

Monitoring Particle Size in Mineral Processing (Grind Optimization and Recovery)

In mining, precise control of particle size is critical for maximizing mineral recovery in downstream processes like flotation or leaching. Laser diffraction analyzers provide real-time feedback on grind size (e.g., D80 or % passing 75 µm), enabling operators to adjust mill parameters promptly. Unlike traditional sieving, laser diffraction is faster, automated, and follows ISO 13320 standards, ensuring reliable data.

This method is widely applied in grind circuit control, where maintaining particles within an optimal range (typically 10–100 µm for copper sulfide flotation) enhances liberation and flotation efficiency. If particles are too coarse (>150 µm), minerals remain locked in gangue; too fine (<5 µm), they may reduce recovery or increase reagent consumption. 

Case studies show installing online particle size systems improves process stability and recovery—often by 1–2%. Academic research supports this, linking grind size to recovery curves and geometallurgical models. ASTM B822, providing trustworthy measurements.

There is also another example about SYNC and the combination of laser diffraction and dynamic image analysis, to improve energy efficiency and reduce carbon footprint in magnetite and iron ore beneficiation. The key goal is optimizing particle size and magnetic conditioning to enhance downstream processes like flotation. By analyzing particle size and shape from the same sample, the system avoids sampling errors and ensures accurate data.

Solutions Empowering Geology and Mining Laboratories

QATM’s precision preparation equipment is essential for advancing material studies in the fields of geology and mining. From mineralogical assessments to specialized planetary research, QATM offers the tools and techniques to deliver reliable, high-quality sample preparation for a broad range of geoscientific applications.

Applications in Mining and Mineral Analysis 

  • Ore Mineral Intergrowth Analysis 
    Properly prepared thin sections are crucial for identifying mineral locking—where minerals are intergrown in ways that affect grinding and separation strategies in ore processing. 
  • Reflected Light Microscopy & Electron Beam Analysis 
    Polished sections are required to study opaque minerals (such as sulfides and oxides) under reflected light. These same surfaces are also indispensable for quantitative assays via electron microprobe and automated mineralogy platforms like QEMSCAN. 
  • Sample Integrity and Preparation Quality 
    Achieving a flawless, representative surface without microcracks is vital. QATM’s vacuum impregnation units and precision cutters ensure structural integrity and optimal preparation from the start. 
  • Hardness and Wear-Related Studies 
    While not routine, microhardness or scratch testing on specific mineral phases can support research into grindability or wear behavior—areas where QATM’s hardness testing equipment provides precise, phase-specific insights. 

Beyond Mining: Supporting Broader Geoscience Research 

  • Paleontology: High-precision polishing for fossil examination and structural studies. 
  • Meteoritics: Etching and polishing of iron meteorites to reveal Widmanstätten patterns, vital for classification and origin analysis. 
  • Planetary Geology: Sample preparation of extraterrestrial materials where surface finish and integrity are critical for high-resolution analysis.

From Rock to Powder—Reliable Sample Preparation for Accurate Results

In geochemistry, mining, and environmental science, precise chemical analysis starts with effective sample preparation. Crushing and pulverizing geological samples like rock, ore, soil, or sediment into fine, homogeneous powders is essential to ensure analytical accuracy and representativeness.

Retsch offers a complete portfolio of instruments tailored for each step of the comminution workflow—from initial coarse crushing to ultra-fine grinding. With proven reliability, contamination-free options, and compliance with international standards, Retsch equipment ensures your results are both accurate and reproducible.

Key Advantages of Retsch Equipment

  • Complete workflow coverage: From jaw crushers (e.g., BB series) to disc mills and fine pulverizers like the RS 200. 
  • Precision grinding: Achieve <100 µm particle sizes for XRF, fire assay, or digestion—quickly and reproducibly. 
  • Low contamination: Use tungsten carbide or chrome steel sets for trace-element-sensitive work. 
  • Cross-contamination control: Interchangeable, cleanable grinding sets for consistent results. 
  • Dust-tight operation: Prevent sample loss of fine fractions critical for accurate elemental analysis. Additionally safe working, less dust thanks to cyclone systems 
  • Start 1 time – get pulverized sample: Combination units like Jaw Crusher – Disc Mill available 

Standards Compliance

Retsch systems support compliance with methods such as ISO 3082:2017 for iron ore, which requires full pulverization to 100% passing 160 µm. This ensures that even a 0.5 g subsample accurately represents tons of heterogeneous geological material.

Retsch provides the precision, efficiency, and quality your lab can trust. From routine sample prep to critical trace element analysis, Retsch makes your work easier, faster, and more reliable. Here a table to summarize different needing:

Technique & equipment Function Input Size Output size Notes
1 Retsch Jaw
Crushers(BB Series)
Coarse crushing
rock or coal samples
Large pieces
up to 150 mm
Gravel
(~2mm or even finer, adjustable)
Hardened steel, NiHard 4 or tungsten carbide jaws;
cyclone systems available, aslo combination units with DM 200
from small table top version to 3.5 t/h sample throughput
2 Retsch Disc Mills/
(RS 200 / RS 300; DM 200)
Intermediate to
fine grinding
up to 20 mm ~20 µm High-energy,quick pulverization;
ideal for XRF sample prep;
uses grinding discs/ring and puck
up to 2000 ml sample per batch
3 Retsch Planetary
Ball Mills (PM series)
Ultra-fine grinding,
sub-micron particles possible
up to 10 mm <50 µm, even s< 100 nm
with wet milling
Uniform powder; uses prolonged milling;
wet milling possible
for 8-220 ml sample depending on used jar size
4 Retsch Mixer Mills
(MM series)
Quick pulverizing of
small samples monts from 1-42 ml
up to 10 mm <5 µm, even < 100 nm with wet grinding Horizontal shaking with ball in jar;
ideal for small sample amounts up to 42 ml
quick pulverisation or wet grinding down to 100 nm possible
5 Non-metal grinding
sets (agate/alumina ceramic)
Avoid contamination
for trace element
analysis
Variable Depends on mill
used
Used when
metal contamination is critical

Polished Mounts for Mineral and Ore Analysis

Preparing polished mounts (also known as polished blocks) is a critical step in the analysis of rock, ore, and coal specimens. These mounts enable high-precision observations under reflected light microscopy and are indispensable in various electron beam analyses such as SEM (Scanning Electron Microscopy) and electron microprobe work. Unlike thin sections—which are translucent slices mounted on glass—polished blocks are thicker briquettes or pieces of material featuring a flat, mirror-like surface. They are especially suitable for studying opaque mineral phases that are otherwise invisible in transmitted light.

 

Observation of Opaque Minerals

Many ore minerals, including pyrite, chalcopyrite, and galena, are opaque. These must be examined in reflected light using a polished surface to reveal key features such as mineralogy, grain boundaries, exsolution textures, and microfractures.

 

Quantitative Automated Mineralogy

Systems like QEMSCAN or MLA use SEM/EDS to scan polished surfaces for mapping mineral compositions. These are widely used in mining operations to evaluate mineral liberation and associations, crucial for optimizing processing techniques.

 

Electron Microprobe Analysis

A polished, smooth surface ensures accurate X-ray detection during microprobe analyses. This is essential for studying zonation, identifying tiny mineral inclusions, and determining detailed chemical compositions.

 

Coal Rank and Petrographic Analysis

In coal studies, polished pellets are used to measure the reflectance of vitrinite macerals—an essential parameter for classifying coal rank and assessing suitability for coke production.

 

Fluid Inclusion Microthermometry

For analyzing fluid inclusions, doubly-polished thick sections (polished on both sides) are required. High-quality polishing is crucial to clearly observe tiny inclusions, especially in quartz and ore minerals.

Standards and Best Practices

General Metallography: ASTM E3 outlines standard practices for metallographic sample preparation. Coal Analysis: ISO 7404-2 and ASTM D2797 specify preparation methods for coal pellets, including the use of aluminum oxide for final polishing to prevent alteration of reflectance measurements.

Polished mounts are indispensable tools in both academic and industrial geoscience. They bridge the gap between observational and analytical methods, offering a reliable platform for both qualitative and quantitative analysis.

QATM Equipment in Geology and Mining

For instance, in mining:

  • Proper thin sections of ore can reveal mineral locking (which minerals are intergrown, affecting grind and separation strategies).
  • Polished sections are required for reflected light microscopy to identify opaque ore minerals (like sulfides, oxides) and to do assays by electron microprobe or automated mineralogy (e.g., QEMSCAN).
  • Ensuring sample integrity (no cracks, representative surface) is essential; QATM’s vacuum impregnation and precision cutting help in this.
  • Hardness testing or scratch testing might be applied to minerals to correlate with grindability or wear (though not routine, research may require microhardness of specific phases).
  • Furthermore, geologists may use similar prep for paleontology (e.g., polishing fossils), meteoritics (etching iron meteorites to reveal Widmanstätten patterns), or planetary geology samples.

 

Why Materialography is important in Geology and Mining

Preserving Petrographic Precision in Coal Oxidation Studies

Understanding coal weathering and oxidation is essential for accurate petrographic analysis and vitrinite reflectance measurement. As highlighted in recent studies, surface alterations during oxidation can significantly affect coal classification and usage potential. QATM's advanced sample preparation solutions—ranging from precision cutting to automated polishing—ensure optimal surface quality for reliable analysis under reflected light microscopy. Whether you're studying natural weathering or simulating oxidation in the lab, QATM systems provide the consistency and control needed for reproducible results. Trust QATM to support your research in coal behavior and carbon material integrity.

Mineral Composition & Precious Metal

From precious metal quantification to structural, mechanical, and surface analyses, advanced laboratory methods provide geoscientists and mining engineers with reliable insights into ore quality and process performance. By combining classical techniques with modern instrumentation, these approaches ensure accurate evaluation, optimized extraction, and sustainable resource management across the mining value chain. 

Cupellation for Precious Metals

Cupellation is the classical and most accurate method for determining precious metals, especially gold and silver, in ores, concentrates, and metallurgical products. In mining geology, fire assay is routinely used to measure gold (and platinum group metals) in rock or soil samples to evaluate ore grades. It is also used in the refining and jewelry industries for hallmarking. The method involves melting the sample with fluxes and lead (or other collectors) to separate precious metals, then oxidizing the lead to absorb base metals in a porous cupel, leaving behind a precious metal bead which is weighed or analyzed.

Cupellation is considered the benchmark method for gold analysis because of its accuracy and ability to concentrate trace amounts of noble metals. In exploration, knowing the gold content of drill cores or rock chips guides investment and mining decisions. Even in modern labs with spectrometers, fire assay remains indispensable for:

  • Determining low concentrations of Au, Ag, PGM in geological samples where other methods might lack sensitivity or be hampered by matrix effects.
  • Legal and commercial certainty: many mining contracts and resource estimates rely on fire assay data as it’s a total extraction method (virtually all the gold is recovered into the assay bead, so it’s a true measure).
  • It’s also used for metallurgical accounting: e.g., to check how much gold is in a concentration vs. tailings (to calculate recovery).

Carbolite Gero manufactures cupellation furnaces (CF series) specifically designed with this key feature:

  • Achieve the necessary temperatures (>1000 °C) and have rugged chamber designs to withstand corrosive vapors (lead oxide fumes are very corrosive). Carbolite highlights features like corrosion resistance and safe handling of vapors
  • When is required can include pre-heated airflow or afterburners to carry away and treat the lead oxide fumes (ensuring operator safety and environmental compliance).
  • Are built to accommodate multiple cupels at once (high throughput – a typical furnace might process 20+ cupels per batch).
  • Comply with standards such as ISO 11426:2014, which is actually a jewelry standard for gold determination by fire assay (cupellation). ISO 11426 is for gold content in gold alloys, but the fundamental technique is the same for ores, just with different sample size and flux. Another relevant standard is ASTM E1335 

Nitrogen Physisorption for Surface Area and Microporosity Analysis of Geological Materials

Nitrogen gas adsorption at cryogenic temperatures (77 K) remains a cornerstone technique in geoscience and materials research for determining the specific surface area and microporosity of minerals, ores, and derived materials. Using the Microtrac BELSORP series, researchers and laboratories can gain detailed insight into nanoscale porosity and surface characteristics—crucial for interpreting mineral behavior, adsorption capacity, and processing efficiency.

This method is widely applied across various geological materials such as clays, zeolites, activated carbons, bauxites, shales, and iron ore sinters. It is equally relevant in cutting-edge fields like planetary geology, where mineral porosity offers clues to the formation and alteration of extraterrestrial bodies.

Micropore and Surface Area Analysis Using Nitrogen Adsorption

Many geological materials, including coals, shales, and zeolites, contain a significant fraction of pores smaller than 2 nanometers. Nitrogen at 77 K can access most of these micropores, while CO₂ at 273 K is often employed to explore ultramicropores (<1 nm) due to nitrogen’s kinetic limitations. However, nitrogen-based BET analysis remains a robust method to determine the overall surface area, capturing contributions from both external surfaces and accessible internal pores (mesopores and select micropores).

Using Microtrac BELSORP analyzers:

Samples are first outgassed to remove moisture and volatile contaminants.

Nitrogen is adsorbed at controlled relative pressures (P/P₀) while the instrument records the adsorption isotherm at 77 K.

Standards Methods

Microtrac systems support data evaluation according to international guidelines, ensuring accuracy, reproducibility, and comparability:

ISO 9277:2010/2022 – Defines BET surface area measurements and validation criteria (linearity, C constant, etc.)

ISO 15901-2:2022 – Covers mesopore analysis and pore size distribution via methods such as NLDFT

ASTM D3663 – Standard practice for BET surface area analysis of catalysts, showing cross-industry relevance

Nitrogen physisorption using Microtrac analyzers delivers critical insights into surface area and porosity that cannot be obtained through bulk chemistry or microscopy alone. Whether studying mineral adsorptive capacity, coal rank, or extraterrestrial material, BET analysis offers a standardized, precise view into the nano-scale structure of geological samples—backed by the quality and reliability of Microtrac technology.

Vacuum Impregnation of Porous Geological Samples

Stabilizing and reinforcing porous, fissile, or particulate geological samples by impregnating them with resin under vacuum before cutting or polishing. Many geological materials – e.g., highly porous sandstones, loosely consolidated soils, coal, or mineral concentrates – can crumble or lose pieces during preparation. Vacuum impregnation fills the pores and cracks with epoxy, providing mechanical support and preventing the loss of material (or bubble formation) when sectioning and polishing.

Why it is performed:

  • To preserve sample integrity: A friable ore with vugs or a weathered rock with clay-filled fractures might fall apart if cut dry. Impregnation ensures the sample holds together and the internal structure is preserved for microscopy. Without impregnation, pores might collapse or grains detach, which would ruin a thin section or polished mount.
  • To achieve good polish and representation: Open pores can lead to dragging of softer material into holes during polishing, causing relief and preventing a flat surface. Filling pores with resin provides a continuous surface that can be polished flat – critical for quantitative image analysis or electron microprobe work (where holes would cause beam artifacts).
  • In preparation of powdered samples into a solid mount: Sometimes geologists want to examine a powdered sample (like heavy mineral separates or tailings). These can be mixed with resin and cast into a solid plug under vacuum to remove air and ensure particles are locked in place. 
  • Under vacuum, resin penetrates even fine pores (capillary action alone might not fill tiny cracks due to trapped air). This yields a stronger, void-free mount.

Preparation of Petrographic Thin Sections

The creation of standard thin sections—rock or mineral slices approximately 30 µm thick mounted on glass slides—is essential for examination under transmitted light or polarizing microscopes. As a cornerstone technique in geology, thin sections reveal the mineral composition, microstructures, and textures of rocks in fine detail. QATM equipment supports every stage of this process: from precision cutting of the initial slice, through controlled grinding to achieve uniform thickness, to optional polishing on one or both sides for enhanced optical clarity.

Why Thins Section?

  • Mineralogical analysis: Many minerals are translucent and can only be properly identified in thin section using their optical properties (birefringence, refractive index, extinction angle, etc.).
  • Textural interpretation: Thin sections allow geologists to see grain relationships – crystal shapes, size distribution, fabric (alignment), and features like zoning or alteration.
  • Geological history: From thin sections, one can infer rock genesis – e.g., a metamorphic rock’s foliation, a volcanic rock’s phenocryst and groundmass arrangement, or a sedimentary rock’s cement and porosity.
  • In mining, thin sections of ore can show how ore minerals and gangue are intergrown, which informs grinding and separation strategies (though reflected light polished sections are more common for opaque ore minerals, thin sections still show silicates and can be stained for carbonates, etc.).
  • It’s also standard for academic research, teaching (student petrography labs), and for specialized analyses like fluid inclusion studies (which require thick sections or doubly polished sections).

QATM provides specific tools: a thin section saw (or a universal cutter that can thin), a thin section press (to ensure bubble-free contact of rock to slide), and a line of grinding discs (diamond cups) and polishing cloths.

Material Testing

Microhardness Testing of Minerals and Rocks Precise Measurement of Mineral and Phase Hardness in Geosciences

Micro-indentation hardness testing—using techniques such as Vickers or Knoop under low loads—is a powerful method for evaluating the hardness of individual mineral grains and phases in geological specimens. While commonly used in metallurgy, this technique is equally valuable in the geosciences. QATM microhardness testers, originally developed under the Qness brand, offer precise, reliable measurement solutions that extend beyond metals to polished rock, ore, coal, and planetary samples.

Key Applications of Microhardness Testing in Geology

 

  • Quantitative Mineral Hardness Characterization
    Unlike the traditional Mohs scale, which is qualitative, microhardness testing provides numerical values (e.g., Vickers Hardness Number) for mineral hardness. This allows for more accurate comparisons, the detection of subtle differences between visually similar minerals (e.g., calcite vs. aragonite), and even insights into compositional zoning within a single crystal (e.g., core-to-rim changes in garnet).
  • Ore Comminution Studies
    The hardness of individual mineral phases affects how rocks fracture and grind. Harder minerals may resist fragmentation, remaining as coarse particles and potentially trapping softer or valuable phases. Microhardness data supports modeling of ore fragmentation and optimization of grinding processes.
  • Coal Weathering and Oxidation Monitoring
    Research—including early studies by Given & Nandi in the 1970s—has shown that coal microhardness can increase as it oxidizes due to chemical bonding changes. This makes microhardness a useful proxy for assessing coal oxidation and weathering, which impacts its gas content, coke-making quality, and storage stability.
    Meteorites and Planetary Materials
    Understanding the microhardness of extraterrestrial phases can offer insights into their abrasion resistance, behavior during atmospheric entry, or response to impact events—key considerations in planetary science.
  • Construction Materials (Concrete Aggregates)
    Microhardness testing is also used to evaluate the hardness contrast between aggregate particles and the cement matrix. This helps in predicting wear resistance and polishing behavior in applications like industrial flooring.

Why our equipment?

  • High-precision indentation at micron scale
  • Automated measurements and imaging for efficient workflows
  • Compatibility with polished geological specimens
  • Absolute hardness values in MPa or kgf/mm², allowing detailed material comparisons

Even fine distinctions—such as different hardness values in polymorphs or across compositional zones—can be captured with QATM instruments, supporting both research and industrial applications.

Grindability Testing in Mining: Bond Work Index Determination with Retsch Accurate Ore Hardness Measurement for Smarter Circuit Design

 

In the mining and minerals industry, understanding how hard an ore is to grind is essential for designing energy-efficient and cost-effective comminution circuits. The Bond Work Index (BWI) test is the globally recognized method for determining the energy required to grind an ore to a specific particle size. Whether you are designing a new processing plant or optimizing an existing one, knowing the grindability of your material is a critical first step. 

Retsch offers an efficient and user-friendly solution for Bond testing with its Drum Mill TM 300 which can be used as Bond Index Tester. This machine is adapted to meet the specific requirements of this standardized procedure. 

Why Perform Bond Work Index Testing?

  • Comminution Circuit Design 
    Engineers use Bond Work Index values to determine the size and power needs of ball or rod mills. A higher index indicates a harder ore that requires more energy to grind—this directly influences the number or size of mills needed for processing. 
  • Feasibility and Plant Planning 
    Bond Index data is a standard input in feasibility studies. It helps estimate mill power requirements based on ore throughput and target grind size—making it a key factor in selecting the right equipment and evaluating energy consumption. 
  • Mill Performance Optimization 
    Over the life of a mine, ore characteristics can change. Tracking the Bond Work Index over time helps optimize mill settings, adjust blending strategies, or forecast equipment wear and maintenance. 
  • Compliance and Reporting 
    Because the Bond method is widely accepted by banks, engineering firms, and regulatory bodies, performing the test accurately is essential for audits, design validations, and project approvals. 

The Retsch Advantage: Efficient and Scalable Testing

Traditionally, Bond Work Index tests were time-consuming and labor-intensive. Retsch simplifies this process by offering:

  • Dedicated Bond Index Ball and Rod Mills tailored to the standardized procedure.
  • The Drum Mill TM 300, configurable for Bond testing, providing high flexibility in lab environments.
  • Potential integration with software to streamline data handling, such as automatic revolution counting and built-in calculation tools for determining the final Work Index after each cycle.

This level of automation and precision reduces operator workload, increases consistency, and improves turnaround time for grindability assessments—without sacrificing the accuracy required by the Bond method.

For mining professionals, metallurgists, and process engineers, determining the Bond Work Index is essential for proper equipment sizing, energy estimation, and process optimization. With Retsch’s specialized and efficient Bond testing equipment, you gain reliable data faster, with less manual effort, and full confidence in your results. Whether you're designing a greenfield plant or fine-tuning an existing circuit, Retsch delivers the grindability testing solution you can trust.

Sample Homogenization for Fire Assay

A metallurgical assay is the standard method for determining the content of precious metals such as gold, silver, platinum, palladium, iridium, and rhodium. Cupellation (fire assay) is widely recognized for its unmatched accuracy, capable of detecting even trace concentrations down to 1 ppb. Although destructive, it remains the most reliable approach for ore valuation and quality control in refineries and mining companies. High-quality sample homogenization is crucial at the start of the process, particularly for coal, coke, and hard, brittle ores. 

Jaw Crusher BB 500 XL: handles large input pieces (up to ~110 mm) and reduces them rapidly to manageable sizes. 

Vibratory Disc Mill RS 300 XL: achieves fine pulverization to below 100 µm with proven reproducibility. 

Together, these instruments ensure homogeneous, representative samples essential for accurate and reproducible fire assay results. 

Environmental Assessment

Environmental and geotechnical studies in mining rely on advanced analytical techniques to characterize soils, sediments, and rock formations. From organic carbon assessment to porosity and particle-size evaluation, these methods provide critical insights into resource potential, contaminant behaviour, and reservoir properties, supporting both sustainable exploration and responsible environmental management. 

Total Organic Carbon in Soil/Sediment

Determining Total Organic Carbon (TOC) in soils, sediments, or rock samples is an important analysis in both environmental geology and hydrocarbon exploration. In mining contexts, one might assess the organic carbon in overburden or tailings for environmental reasons, or in shale formations to evaluate source rock richness (for petroleum) or to correct assays (e.g. distinguishing carbonate carbon vs. organic carbon in assays for carbon). TOC is essentially the amount of carbon bound in organic matter, as opposed to inorganic carbon (carbonates).

The presence of organic carbon in geological materials influences soil fertility, geochemical behavior of elements, and in mining waste can affect acid generation or metal adsorption. For example, a coal mine spoil or soil might need TOC analysis to gauge how much organic material is present. 

In oil/gas exploration, TOC of a shale (measured in wt%) indicates how much organic matter is available to generate hydrocarbons. In mining geology labs, TOC measurements can help in carbon balance calculations – distinguishing carbon from carbonate minerals (like calcite) versus carbon from organic compounds (like kerogen or bitumen).

TOC determination methods

The sample is analyzed for total carbon by combustion and inorganic carbon (carbonate) is determine after treating another aliquot with acid (to release CO₂). This CO2 is collected and determine with IR detector. One of the standard methods used for this determination is the ISO 10694:2021.

CS-d from Eltra can handle both organic and inorganic matrices. Typically, one portion of the sample is combusted directly to give total carbon.

Knowing TOC is critical: for instance, a high TOC in shale (>2% wt) is indicative of good petroleum source rock potential, whereas in mining waste, TOC can consume oxidants and reduce the rate of acid generation. By using Eltra’s elemental analyzers, geologists obtain both total and organic carbon easily, with results comparable to classical wet chemistry (Walkley-Black dichromate) or LOI methods, but with greater accuracy and the benefit of direct traceability to carbon weight (with calibration against certified reference materials). The approach is robust and is used in studies ranging from soil carbon sequestration to evaluating ore leaching behavior (organic matter can bind metals). 

Gas Storage Capacity of Coal and Shale (Methane/CO₂ Adsorption Isotherms)

High-pressure gas adsorption isotherm measurements on coal or shale samples to determine how much gas (methane or carbon dioxide, typically) these rocks can adsorb. This application underpins assessments of coalbed methane (CBM) resources, shale gas capacity, and the viability of CO₂ sequestration in coal seams or shale formations (often coupled with Enhanced Gas Recovery concepts).

Understanding how gases interact with coal and shale is critical for energy exploration and carbon management. High-pressure adsorption studies reveal how much gas can be stored, recovered, or sequestered under real reservoir conditions

Key Applications:

  • Coal mining & CBM exploration: Methane adsorption capacity (Langmuir volume) indicates how much gas a coal seam can hold.
  • Shale gas evaluation: Measuring both methane and CO₂ adsorption provides insight into gas-in-place and preferential sorption (CO₂ often binds more strongly, enabling enhanced methane recovery through CO₂ injection).
  • Carbon sequestration: Adsorption studies determine how much CO₂ can be securely stored in unmineable coal seams or organic-rich shales, with focus on stability and kinetics.

Microtrac’s BELSORP high-pressure systems deliver precise adsorption isotherms up to several MPa, replicating reservoir conditions (0–5 MPa for methane). These instruments support international standards (ISO 18866 in development, ISO 15901-2:2022) and national norms such as China’s GB/T for coal methane sorption. By quantifying parameters like Langmuir volume and pressure, the technique underpins reserve estimation, CO₂-enhanced coalbed methane recovery, and greenhouse gas sequestration strategies. With standard, reliable data, geoscientists can design and optimize reservoir operations—making high-pressure adsorption analysis fundamental for both energy resource development and environmental management.  

Mercury Porosimetry for Rock Porosity and Pore Size Distribution

Mercury Intrusion Porosimetry (MIP)is used  to characterize the pore volume and pore size distribution of rocks, ores, and other solid materials by forcing mercury into the pores under pressure. 

Porosity is a key property: it’s the storage capacity for fluids in rocks and the determinant of how fluids move (permeability is related to pore throat sizes). While overall porosity can be measured by simpler means (like saturation or helium pycnometry), MIP uniquely provides a pore size distribution (PSD) over a wide range. This is valuable for Reservoir quality evaluation. Given porosity, a sample with predominantly large pores will generally have higher permeability than one where porosity is in micropores. Mercury intrusion gives an idea of effective pore throat sizes controlling flow. Rock typing: Two sandstones might both have 20% porosity, but if one has it mostly in 10 µm pores and the other in 0.1 µm pores, their behavior differs. MIP can differentiate such cases, helping geologists classify reservoir rock types.

In mining and mineral processing, knowledge of pore sizes can influence how one grinds or processes an ore. For example, if an ore’s valuable mineral is contained in matrix that has very small pores, leaching solution might not penetrate well – you’d need to crush finer or pretreat. MIP could quantify those pore entry sizes to inform such decisions.

To sum up, mercury intrusion porosimetry provides geologists and mining engineers with a window into the pore architecture of rocks and materials, quantifying total connected porosity and the size distribution of those connections from a few nanometers up to visible voids. This information is essential for predicting how fluids interact with the material – whether that be oil migrating through a sandstone, or acid leach solution percolating through crushed ore, or simply water entering a building stone and causing weathering. 

 

Particle & Grain Size

Grain Size Analysis of Sediments and Soils with Laser Diffraction

This application is used for sedimentology studies (e.g., analyzing river, marine, or aeolian sediments), soil science and environmental geology (e.g., understanding contaminants depends on sediment grain sizes).

Grain size distribution reveals information about the depositional environment and material properties in fact can help in interpretating energy conditions of deposition. It is also used in stratigraphy and paleoclimate studies as particle size can indicate wind strength in past climate. In geotechnical engineering soil particle size affects permeability, compaction, and strength. Furthermore regulatory frameworks sometimes require soil particle size analysis for land reclamation or erosion risk assessment.

Traditionally, sieve methods as provided by Retsch are also used, but laser diffraction offers a much faster and detailed measurement across the full range. This has led to many labs adopting laser particle sizers for routine analysis of sediment cores, soil. 

Laser diffraction from Microtrac offers fast, high-resolution particle size analysis with minimal sample needs. It detects fine particles better than sieves/pipettes and follows ISO 13320 and ASTM B822 standards for accuracy. Studies show good agreement with traditional methods when dispersion is adequate. Its automation, reproducibility, and ability to analyze small or rare samples make it ideal for modern sedimentology and geology labs and geological agencies (like USGS - United States Geological Survey). 

Sieve Analysis for Particle Size Distribution of Aggregates and Soils

Sieve analysis is one of the most established and widely used methods to determine the particle size distribution of soils, sands, aggregates, and other granular materials. By passing a sample through a stack of woven wire sieves with decreasing mesh sizes, laboratories can quickly quantify the proportion of coarse and fine fractions. This method remains fundamental in geology, construction, mining, and geotechnical engineering—where understanding grain size directly affects material classification, strength, compaction, and performance. 

Key Information to Know

 

Range of analysis: Typically from a few micrometers up to several millimeters, covering gravel, sand, and finer soil fractions down to about 75 µm. 

Applications: Used in soil classification, aggregate quality control, monitoring milling efficiency, and sediment characterization. 

Methodology: Involves drying the sample, weighing, and sequentially sieving through certified test sieves, followed by calculating weight percentages retained. 

Complementary techniques: For particles finer than 75 µm, sieve analysis is combined with hydrometer testing or modern laser diffraction methods. 

Reference to Standard Methods

 

ASTM C136Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates: Specifies sample preparation, sieving procedure, and reporting for construction materials. 

ASTM D6913 / D6913M-17Particle-Size Distribution of Soils by Sieve: Widely used in geotechnical engineering to classify soils by grain size. 

ASTM E11Specification for Woven Wire Test Sieve Cloth and Test Sieves: Defines the quality and tolerances of sieves used in laboratory testing. 

Retsch sieve shakers and certified test sieves are designed to fully comply with these international standards, ensuring reproducibility, reliability, and traceability in particle size distribution testing. 

 

Applications Explained in Practice

 

Sieve analysis plays a critical role across disciplines: 

Soil classification (geotechnical engineering): Determines the proportions of gravel, sand, silt, and clay. This data is essential for foundation design, slope stability, and groundwater studies. 

Aggregate quality control (construction): Concrete and road-building aggregates must meet strict gradation envelopes for compaction, durability, and strength. Sieve analysis confirms compliance with these specifications. 

Mining & milling operations: Even with advanced laser particle size analyzers, sieves are still used to check coarser fractions or quickly assess grinding efficiency (e.g., % passing 200 mesh). 

Sedimentology (geology): Field geologists often use sieving to classify sands and sediments on-site, where rapid particle size information supports stratigraphic or environmental studies. 

Sieve analysis remains a trusted, standard-compliant method for characterizing particle size distributions in soils, aggregates, and sediments. With Retsch’s precision-engineered sieve shakers and ASTM-certified sieves, laboratories and field geologists can rely on robust, reproducible results. Whether ensuring construction material quality, monitoring mining operations, or classifying geological samples, sieve analysis continues to bridge tradition and modern standards in particle size evaluation. 

 

Retsch Case Solution ??

Example

Soil analysis is essential in agriculture and environmental management, providing insights into soil health, fertility, and contamination. The two main goals are: 

Nutrient Management: Determining levels of key nutrients (N, P, K, Mg) to optimize fertilizer use and crop yields. 

Contaminant Monitoring: Testing for micronutrients and heavy metals (e.g., boron, manganese, cadmium, lead) to ensure soil safety and prevent food chain contamination. 

A central challenge in soil analytics is the presence of stones and agglomerates in samples. Stones can distort analytical results, dilute measurements, and damage laboratory equipment. Therefore, separating stones from soil before homogenization is crucial for reliable, reproducible results. 

Importance of the AS 200 Control

The Retsch Sieve Shaker AS 200 control is highlighted as the fastest and easiest solution for separating stones from soil samples. The AS 200 control, especially when combined with the Jaw Crusher BB 50 for pre-crushing larger agglomerates, offers an unparalleled solution. It saves time, protects equipment, and ensures the most accurate analytical results for soil samples. Depending on sample size and composition, the process can be completed in about two hours for up to nine samples in one batch. 

 

Conclusion

The combination of the Jaw Crusher BB 50 and the Vibratory Sieve Shaker AS 200 control revolutionizes soil sample preparation. The AS 200 control is crucial for efficient, reproducible, and accurate separation of stones from soil, directly impacting the quality and reliability of soil analytics  

 

MARCHI GLOBALI. COMPETENZA LOCALE.

Con team dedicati di esperti in tutto il mondo, siamo a vostra disposizione, sempre e ovunque.

Per offrirvi un servizio di alta qualità, Verder Scientific gestisce un'ampia rete di filiali e uffici commerciali locali. Siamo pronti a fornirvi dimostrazioni dei prodotti, supporto applicativo e assistenza completa.

Offerte di lavoro

Cogliete l'opportunità di entrare a far parte di Verder Scientific.

Aderisci subito!